Metal Card Printing Specs

Enamel Filled Metal RFID Cards

Enamel fill gives engraved metal marks clear, durable colour without turning the whole card into a generic printed surface. It is a sequence, not a print: engrave the recess, fill it with colour, cure, and level flush — which is why it excels at emblems, borders, and tier details with defined boundaries.

Engraved logos, emblems, borders, tier marks, and small high-impact colour details.Premium metal card programs where the finish, data zones, and RF construction need coordinated approvalProjects with a defined artwork file, variable-data need, and reader or scan validation route
Enamel Filled Metal RFID Cards
(02) — Metal Card Printing Specs

The recess is the dam — fill follows engraving.

Enamel fill is a sequence: the mark is engraved first so the recess forms a dam, colour is filled into it, cured, and levelled flush with the surface. That is why fill zones need engraved boundaries, and why fine, open linework fills poorly — the recess controls where colour can and cannot go.

(03) — Metal Card Printing Specs

Prove visual and technical performance together.

Approve engraving geometry, fill adhesion, colour tolerance, and the finished sample's surface feel.

(04) — Applications

Best uses for Enamel fill.

The practical route is selected from the system, audience, and handling context before the final metal finish and mark treatment are approved.

Best for

  • Engraved logos, emblems, borders, tier marks, and small high-impact colour details.
  • Premium metal card programs where the finish, data zones, and RF construction need coordinated approval
  • Projects with a defined artwork file, variable-data need, and reader or scan validation route

Quote details

  • Target reader, lock, phone, scanner, or platform
  • Metal finish, quantity, and packaging need
  • Artwork files, data file, and encoding requirements
  • Sample approval and delivery deadline
(05) — Specification

Production details to confirm before sample or batch.

Metal card production should confirm body construction, finish, chip route, data handling, marking layers, and approval samples in one brief.

Format CR80 85.6 x 54 mm by default; custom outlines after RF review
Thickness 0.3 mm to 0.8 mm depending on construction
Minimum order None — single samples to production runs
Production time About one week after artwork and sample approval
RF construction Antenna, ferrite or hybrid shielding, chip, metal faces, and edge stack specified together
Chip routes NFC tag, standard HF, high-security AES HF, LF compatibility, and selected UHF by reader test
Marking options Laser etch, deep engraving, UV print, white ink, enamel fill, QR, serial, and controlled cut-through
Approval flow Finish sample, encoded working sample, reader check, pre-production approval
Primary route Enamel fill
Best use Engraved logos, emblems, borders, tier marks, and small high-impact colour details.
Approval check Approve engraving geometry, fill adhesion, colour tolerance, and the finished sample's surface feel.
(FAQ) — Common questions

Questions buyers ask about Enamel fill.

01How is colour applied to an engraved metal card?

In sequence: the mark is engraved so the recess forms a boundary, the colour is filled into it, cured, and levelled flush with the surface. The result sits in the metal rather than on it.

02What designs suit enamel fill best?

Emblems, borders, tier marks, and short graphic elements with closed shapes. Fine, open linework fills poorly because the recess is what holds the colour — geometry is confirmed at proof stage.

03Does the engraved fill zone affect RFID?

The recess is shallow relative to the body, but like all engraving its depth and position are agreed with the shielding stack and antenna-safe area before the fill sample is approved.

(08) — Quote Enamel fill

Send quantity, chip, material, print and encoding requirements.

Engineered antenna pathFerrite or hybrid RF structureLaser and deep engravingBrushed, plated, coated finishesUID, NDEF, and access encodingSample kits and production approval