Metal RFID Cards Metal Card Types Custom shape builds
Metal Card Types

Custom Metal RFID Cards

Custom metal RFID cards start with the final outline, not the decoration. Slots, holes, cut-through areas, edge treatments, chip position, antenna geometry, ferrite or shielding layers, marking, data zones, and packaging are reviewed together so the finished card looks intentional and still reads reliably.

Custom dielineSlots and holesRF reviewPrototype approval
Custom Metal RFID Cards
(04) — Metal Card Types

Begin with the real dieline.

Supply the actual intended outline, dimensions, slots, holes, corner radii, cut-through areas, attachment method, and handling scenario. That drawing lets the RF route be planned around the final object rather than patched after design approval.

(05) — Metal Card Types

Choose a controlled feature stack.

The best custom metal cards use a small set of clear decisions: a distinctive outline, one reliable finish, a precise mark, a readable data zone, and a considered package. Adding every possible effect makes both RF approval and repeat production harder.

(06) — Metal Card Types

Prototype the finished construction.

A serious custom build gets a physical sample that proves edge feel, attachment strength, mark contrast, data readability, and reader or phone performance in the final material stack. Once signed off, the approved construction becomes the production reference.

(04) — Applications

Best uses for Custom metal cards.

The practical route is selected from the system, audience, and handling context before the final metal finish and mark treatment are approved.

Best for

  • Limited-edition member, launch, invitation, and event credentials
  • Key tags, lanyard passes, product-authentication tags, and premium gift objects
  • Automotive, hospitality, collector, technology, and culture-led special projects
  • Projects able to approve a physical prototype before production volume

Quote details

  • Target reader, lock, phone, scanner, or platform
  • Metal finish, quantity, and packaging need
  • Artwork files, data file, and encoding requirements
  • Sample approval and delivery deadline
(07) — Specification

Production details to confirm before sample or batch.

Metal card production should confirm body construction, finish, chip route, data handling, marking layers, and approval samples in one brief.

Format CR80 85.6 x 54 mm by default; custom outlines after RF review
Thickness 0.3 mm to 0.8 mm depending on construction
Minimum order None — single samples to production runs
Production time About one week after artwork and sample approval
RF construction Antenna, ferrite or hybrid shielding, chip, metal faces, and edge stack specified together
Chip routes NFC tag, standard HF, high-security AES HF, LF compatibility, and selected UHF by reader test
Marking options Laser etch, deep engraving, UV print, white ink, enamel fill, QR, serial, and controlled cut-through
Approval flow Finish sample, encoded working sample, reader check, pre-production approval
Formats CR80, vertical pass, key tag, lanyard slot, custom outline, cut-through detail, shaped invitation
Drawing inputs Final dieline, hole/slot dimensions, safe RF area, edge treatment, attachment and packaging route
Finish features Laser, engraving, enamel fill, UV, white ink, QR, serial, controlled metallic or PVD finish
Critical check Prototype strength, antenna-safe geometry, reader result, scan contrast, and final art proof
(FAQ) — Common questions

Questions buyers ask about Custom metal cards.

01Can a custom-shaped metal card still use RFID or NFC?

Yes, when the antenna, chip, shielding, and cut geometry are engineered around the final outline and tested in a physical sample.

02Can a custom card include slots or holes?

Often, yes. Their size and location are subject to RF and strength review because they can affect the antenna route and handling durability.

(08) — Quote Custom metal cards

Send quantity, chip, material, print and encoding requirements.

Engineered antenna pathFerrite or hybrid RF structureLaser and deep engravingBrushed, plated, coated finishesUID, NDEF, and access encodingSample kits and production approval